CN2103 — Material & Energy Balances

Systematic mass and energy accounting for chemical process systems.

Part 1 — Material Balances

Weeks 1–6 · A/Prof Lanry Yung

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STEP 1PROCESS FUNDAMENTALS

Classify the system before writing any equation

Before writing a single balance equation, you must classify the process. The type of process (batch vs. continuous, steady vs. unsteady) determines which terms in the general balance equation are non-zero. The general material balance is: Input − Output + Generation − Consumption = Accumulation. For steady-state: accumulation = 0. For non-reactive systems: generation = consumption = 0.

Every chemical process falls into one of two operation modes. This determines how you set up the time dimension of your balance.

Batch ProcessClosed system — no flow during operation

Feed is charged to a vessel at the start. No mass crosses the system boundary during processing. The vessel is then emptied at the end. Example: a pressure reactor loaded with reactants at t=0, allowed to react, then drained. Key variable is TIME.

Continuous (Flow) ProcessOpen system — inputs and outputs flow continuously

Inputs and outputs flow throughout the duration of the process. Industrial processes are almost always continuous at steady state. Key variables are FLOW RATES (kg/h, mol/min, etc.).

Semi-Batch ProcessOne stream flows; other is held

One or more streams flow while the system contents are not fully discharged. Example: a reactor with continuous feed but batch product removal. Treated as a transient (unsteady) balance.

CN2103 — Quick Check
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Q1.The degree of freedom (DOF) for a process system equals: